1. Introducere
This manual provides instructions for the installation, operation, and maintenance of the EPEVER 60A MPPT Solar Charge Controller (Model 6415AN). This controller is designed for 12V/24V/36V/48V auto-sensing systems, features common negative grounding, and supports a maximum PV input of 150V and 4500W. It is compatible with various battery types, including lead-acid (sealed, gel, flooded) and lithium batteries.

Figure 1: EPEVER 60A MPPT Solar Charge Controller (Model 6415AN) showing front and back views with terminals.
2. Instrucțiuni de siguranță
- Asigurați-vă că toate firele sunt polarizate corect și conectate în siguranță pentru a preveni deteriorarea controlerului sau a bateriilor.
- Conectați întotdeauna mai întâi bateria, apoi panoul solar și în final sarcina. Deconectați în ordine inversă.
- Instalați controlerul într-o zonă bine ventilată, departe de materiale inflamabile și de lumina directă a soarelui.
- Use appropriate circuit breakers or fuses for all connections to protect against overcurrent.
- The controller is common negative ground. Ensure proper grounding for safety.
3. Produs terminatview
The EPEVER Tracer AN series controller utilizes multiphase synchronous rectification technology (MSRT) and an advanced MPPT control algorithm. It features a dual-core processor architecture and common negative design, offering high response speed, reliability, and industrial standard performance.

Figura 2: Detaliat view of the EPEVER 60A MPPT Solar Charge Controller with key components labeled, including terminals, buttons, and indicators.
- Siguranță: Overcurrent protection for the battery circuit.
- Terminale baterie: Se conectează la banca de baterii.
- Terminale fotovoltaice: Connects to the solar panel array.
- Load Control Relay: Output for controlling external loads.
- RBVS Port: Vol. baterie telecomandătage Sensor port.
- Utility/Generator Relay ON: Relay for utility or generator control.
- Utility/Generator Relay OFF: Relay for utility or generator control.
- RS485 Port (5V/DC/200mA): Communication port for PC or remote meter.
- RTS Port: Remote Temperature Sensor port.
- Generator and Load Relay Enable: Terminal for enabling generator and load relays.
- PV Reverse Polarity Alarm Indicator: LED indicator for incorrect PV polarity.
- Terminal de împământare: For system grounding.
- Buton SELECT: Used for navigating menus and changing settings.
- Indicator LED de încărcare: Indică starea de încărcare.
- Fault LED Indicator: Indicates system faults.
- Buton ENTER: Used for confirming selections and entering menus.
4. Configurare și instalare
4.1 Schema electrică

Figura 3: Example connection diagram illustrating the wiring of the solar charge controller with PV array, battery bank, and load. Consult local and national electrical codes for compliance.
4.2 Etapele de instalare
- Montare: Mount the controller vertically on a non-flammable surface in a well-ventilated area, ensuring adequate clearance for heat dissipation.
- Împământare: Connect the grounding terminal to earth ground. The controller features common negative grounding.
- Conexiune baterie: Connect the battery cables to the battery terminals on the controller. Ensure correct polarity (positive to positive, negative to negative). The PV input voltage must be at least 2V greater than the battery voltage pentru a iniția încărcarea.
- Conectarea panoului fotovoltaic: Connect the solar panel cables to the PV terminals. Verify correct polarity. The maximum PV open circuit voltage nu trebuie să depășească 150V.
- Conexiune de încărcare: Connect the load to the load control relay terminals.
- Accesorii optionale: Connect the Remote Temperature Sensor (RTS) to the RTS Port and the Remote Battery Voltage Sensor (RBVS) to the RBVS Port for accurate temperature compensation and voltage măsurare.
- Pornire: After all connections are secure and verified, the controller will power on automatically.
5. Instrucțiuni de utilizare
5.1 LCD Display and Interface

Figure 4: The LCD display shows various system parameters such as PV voltage, curent de încărcare, volum baterietage, load status, and energy statistics. The browse interface illustrates different screens accessible via the SELECT and ENTER buttons.
The LCD provides real-time system information. Use the SELECTA button to navigate through different display screens and the ENTER button to confirm selections or enter settings menus.
5.2 Setări tip baterie
The controller supports various battery types. It is crucial to set the correct battery type for optimal charging and battery longevity. The supported types include:
- Sigilat (implicit)
- Gel
- Inundată
- Litiu
- User-defined (for custom parameters)
Access the battery type settings through the controller's menu using the SELECT and ENTER buttons or via the RS485 communication port with appropriate software/remote meter.
5.3 Interfață de comunicare
The controller features an RS-485 communication bus interface and supports the Modbus communication protocol. This allows for connection to a PC or a remote meter (e.g., MT50) for advanced monitoring, parameter setting, and data logging.
6. Întreținere
Întreținerea regulată asigură longevitatea și performanța optimă a regulatorului de încărcare solară.
- Inspecție vizuală: Periodically check all wiring connections for tightness and corrosion. Ensure no insulation damage.
- curatenie: Keep the controller's heat sink and enclosure clean and free from dust or debris to ensure proper heat dissipation. Use a dry cloth for cleaning.
- Ventilare: Ensure the installation area remains well-ventilated and free from obstructions that could impede airflow.
- Sănătatea bateriei: Monitorizați volumul baterieitage and health regularly. Ensure battery terminals are clean and free of corrosion.
7. Depanare
The controller includes a fault LED indicator to signal issues. Refer to the following common troubleshooting steps:
- Fără afișaj/Fără alimentare:
- Verificați conexiunile bateriei și asigurați-vă că sunt fixate și polarizate corect.
- Verificați volumul baterieitage este în intervalul de operare.
- Check the battery fuse.
- Fără încărcare de la panoul fotovoltaic:
- Check PV array connections and polarity. The PV reverse polarity alarm indicator will light up if polarity is incorrect.
- Asigurați-vă că intrarea PV voltage is at least 2V higher than battery voltage.
- Verify solar panels are receiving adequate sunlight and are not shaded.
- Încărcarea nu funcționează:
- Check load connections and ensure they are secure.
- Verify load settings in the controller menu.
- Asigurați-vă că volumul baterieitage is sufficient to power the load.
- Fault LED Indicator On:
- Consult the detailed fault codes in the complete product manual (not provided here) for specific error identification. Common faults include over-voltage, sub-voltage, supraîncălzire sau scurtcircuite.
8. Specificații

Figure 5: Dimensions of the EPEVER 60A MPPT Solar Charge Controller: Length 340mm, Width 236mm, Height 119mm.

Figure 6: Detailed technical specifications for the EPEVER Tracer AN Series, including the 6415AN model.
| Parametru | Value (6415AN) |
|---|---|
| Sistem nominal Voltage | 12/24/36/48VDC Auto |
| Curent nominal de încărcare | 60A |
| Max. Circuit deschis PV Voltage | 150V (at 25°C), 130V (at -20°C) |
| Max. Putere de intrare PV | 750W/12V, 1500W/24V, 2250W/36V, 3000W/48V |
| Vol. intrare baterietage Gama | 8V ~ 68V |
| Tip baterie | Sealed (Default), Gel, Flooded, Lithium, User |
| Împământare | Negativ comun |
| Comunicare | RS485 (5VDC/200mA) |
| Temperatura de operare | -25°C până la +60°C |
| Dimensiuni (L x l x H) | 340 x 236 x 119 mm (13.39 x 9.29 x 4.69 inchi) |
| Greutate | 4.5 kg (9.92 lbs) |
9. Informații despre garanție
The EPEVER 60A MPPT Solar Charge Controller (Model 6415AN) comes with a manufacturer's warranty for 2 years from the date of purchase. Please retain your proof of purchase for warranty claims. The warranty covers defects in materials and workmanship under normal use. It does not cover damage caused by improper installation, misuse, accidents, or unauthorized modifications.
10. Suport
For technical assistance, troubleshooting beyond this manual, or warranty inquiries, please contact EPEVER customer support. Refer to the official EPEVER website for the most up-to-date contact information and additional resources, including detailed manuals and software downloads.





